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aFe BladeRunner Intercooler Intercooler Kit - 46-20102-1

By aFe
3 Reviews
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  • Part #: 46-20102-1
  • This BladeRunner Intercooler represents the next generation of intercoolers. The BladeRunner intercoolers utilize a 3.15" thick bar and plate design that is 44% larger than stock and outflows OE style tube and fin core designs by 40%! Silicone Couplers with beads are used for a leak-free seal. No blowouts with this coupler. End Tanks: The unique BladeRunner end tanks are constructed out of 3/16" TIG welded aluminum plate tanks that incorporate three multi-directional vanes. Multi-Directional Vane Technology: The BladeRunner MDV technology is used to direct hot air flow through the entire intercooler core. This allows for greater cooling than competitors units. 3.15" Thick Bar and Plate Core: The use of the bar and plate core design allows for greater airflow and increased heat dissipation over the much smaller tube and fin design used by the OEM. Multiple Auxiliary Ports: Four tapped 1/8" ports are supplied on the tanks for easy installation of gauges or nitrous oxide systems. Billet Aluminum Inlet/Outlets: Each BladeRunner Intercooler uses billet aluminum inlets and outlets for superior strength and durability. The 3-1/2" inlet/outlet with reducer couplings to match stock tubes. Tig-Welded: 100% TIG-Welded by certified craftsmen for race proven strength and durability. TIG-Welding provides the strongest welds reducing stress cracks. Flow and Performance: The intercooler tube is constructed of 3" mandrel bent powder-coated stainless steel tubing for maximum flow. Smooth transition bends allow for low turbulence, increasing horsepower, torque and lowering EGT's. Comes complete with 4-ply heavy duty couplings and constant tension T-bolt clamps for a tight and secure installation. The BladeRunner Intercooler is test pressure rated at 200psi which is perfect for high boost applications. Don't waste your time and money on modified factory intercoolers. Invest in the aFe BladeRunner intercooler, the most sophisticated intercooler design on the planet.
  • 100% TIG-Welded For Strength And Durability
  • Intercooler Is Test Pressure Rated At 200 PSI
  • Stainless Steel Tubes
  • Powdercoat Black Tubes For Heat Resistance
  • Coupler Hose Allows For Expansion/Movement/Vibration
  • High Quality Reinforced 5-Ply Silicone Couplings
  • Stainless Steel Spring Loaded T-Bolt Clamps
  • Factory Mounting Locations
  • Includes Hardware For A Hassle Free Installation
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Product Info
  • Blast up to 45% more cool, dense air into your diesel powerplant
  • Designed to fit your specific year, make and model rig
  • Direct replacement for the tiny, inefficient OEM intercooler
  • Increases power by up to 20 hp and 63 ft/lbs torque
  • Lowers EGTs by up to 100 degrees
  • Rated for 200psi and 1,000 horsepower
  • Keeps boost air temps down
  • Improves fuel economy
  • Increases air density and oxygen content for better combustion
  • T6 6061 aluminum construction prevents melting and warping under extreme conditions
  • 3-inch billet-machined inlet/outlet fittings
  • Larger core-surface area optimizes heat transfer for maximum cooling
  • Beefy 3-inch thick bar and plate core with multi-directional vane technology
  • Extra-large TIG-welded aluminum end-tanks promote cooling performance
  • Makes the best use of performance tuners, intakes and exhaust
  • Includes everything you need for a DIY install
  • Your aFe BladeRunner Intercooler is backed by a Lifetime Warranty

Run with the aFe BladeRunner Intercooler to boost power by up to 20 horses and torque by up to 63 tire-burnin' ft/lbs. The BladeRunner is a direct replacement for that overworked OEM intercooler and designed to let your diesel run wide open.

The BladeRunner's extra-thick core optimizes heat transfer to cool and compress incoming air. Large TIG-welded aluminum end-tanks bolster oxygen density for full combustion along with wicked power and torque gains, and lower EGTs.

Wringing performance from other mods like intakes, tuners and exhaust happens naturally with the BladeRunner. Your performance upgrades take advantage of the cooler temps so they deliver all the power and performance they were designed to.

As a direct-fit replacement for your OEM intercooler, the BladeRunner can be installed by the competent do-it-yourselfer. Depending on your rig, choose from the intercooler only, the intercooler tube upgrade or the full-blown intercooler kit. What's more, your aFe BladeRunner Intercooler is backed by a Lifetime Warranty.

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